Multidisciplinary design optimization
Coupled multi-fidelity loops: BEMT screening, OpenFOAM RANS and CalculiX FEA evaluated under one objective set. NSGA-II multi-objective search with pymoo, Pareto trade-offs between efficiency and structural margin, GP/RBF surrogates, topology optimization (SIMP).
Additive manufacturing & DfAM
Design for additive manufacturing: splitting parts around the build envelope, press-fit joints that resist shear, print orientation and plate nesting, print-time and material budgeting. Materials across PLA, PLA resin, TPU and SLS nylon. Generative design taken from CAD through print to measured test.
Simulation & analysis
OpenFOAM (RANS), CalculiX, Marc Mentat, Fusion 360 simulation. Direct Stiffness Method solvers written from scratch, Euler buckling and hand calculation kept as the check on every solver result.
CAD & prototyping
SolidWorks (Certified SolidWorks Associate, 2026), Siemens NX, Fusion 360 including generative design, FreeCAD. FDM and SLS printing, fabrication planning for steel and plywood builds, physical mock-ups to resolve joint geometry.
Systems & method
Requirements definition and flow-down, V-model verification planning, FMEA, trade studies and concept selection, mass/power/energy budget closure.
Experimental, software & control
Engine test-bench measurement chains, signal conditioning and filter selection, uncertainty propagation. Python for solver automation and data processing, MATLAB/Simulink/Stateflow, LabVIEW, Git, embedded control on Arduino and Raspberry Pi.